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The dynamic needs of 4.0 industrial set up, has forced the manufactures to come up with belt conveyor systems market which is expected to grow at a CAGR of roughly 3.5% over the next ten years, and would reach US $ 7,563.9 million in 2028 from US $ 5,370.8 million in 2018, according to new Market.us (Prudour Research) study.
The demand for conveyor belt is determined by the advancement of infrastructural activities and macroeconomic factors such as GDP growth. The latest trend which has been grabbing the attention of users of industrial conveyors, is the eco friendly conveyor belt. The features eco friendly conveyor belt includes, self cleaning properties, which tends reduce the costs involved in the production and also the wastage.
Also Read: A Comprehensive Guide to Choosing Conveyor Belt Materials for Industrial AutomationThe statistics of the report also stated, among all the industrial conveyors, medium weight conveyor belt is the most popular product type, due to its compatible structure. If you are looking forward to have the best of all the belt conveyor systems in the market, the below mentioned points will help you in making the right choice:
1. Dimensions
Two important things which a buyer should look at while buying a conveyor belt, is the length and width of the belt. Taking care of the accurate dimensions of the belt, not only ensures the best belt selection, but also enables the belting representative to rule out belt constructions.
2. Product specifications
Specifications like weight and size of conveyor belts form an important aspect, as these factors determines the smooth production in a unit. The weight of your conveyor belt should be in sync with that, of the product weight, as heavy materials can bend or wrap the belt. On the other hand, the products manufactured in the unit should fit comfortably on the platform of conveyor belt. If this is not taken care of, the product which is being conveyed can get entangled into the belt, leading to technical glitch.
3. Decline/Incline requirements
Keep in mind, the movement of conveyor in your organizational unit, to choose the best applications. For example, if the belt moves in an upward or downward direction, there is a chance that, the product sitting on the belt would trip and fall down. Hence, for such kind of set ups, conveyor belts should have stoppers.
4. Production rate
The proper understanding of production rate of your industrial unit will help you, in determining the suitable conveyor for your industrial set up. This understanding will help you in picking up the best conveyor with appropriate speed, to meet the needs of production rate of your industrial set up.
5. Product material
Before you make a choice for conveyor belt for your industrial set up, be sure of the fact, the components used in the manufacture of the same, is readily available in the market. This will ensure timely replacement of parts of the conveyor belts on time in case of damage.
6. Environmental conditions
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Examine the environmental conditions of your industrial set up, before you make choices for buying conveyor belts. Some of the materials used for in manufacturing the conveyor belts may not be able to withstand extreme hot and cold temperatures. And also the materials transported on those belts should be compatible with the belt material.
In short the, proper research and understanding of an industrial set up play catalytic role determining, the best type of conveyor belt for an industrial project. This can be done, either by referring online conveyor belt buying guide, which offers vast range of information on conveyor belts or one can have an expert hired to get this work done.
However, referring conveyor belt buying guide has turned out to be the most popular means of getting the best conveyor belts for industrial use. This is because, it enlightens the buyers on the functioning of conveyor belts and help them in making right choices for buying the belts without investing much into it.
Conveyors are machines that are used to carry and move objects from one point to another. Conveyors are heavily used in industrial area or factories because conveyors can carry light or heavy objects across long distances with ease. Conveyors can also carry different shapes of object ranging from tiny to huge, dull to sharp, soft to hard, and many other.
Wanting a conveyor is easy but determining which specifications you need can be confusing especially if you’re new to the whole conveyor thing. Lucky for you we have just the guide that you can use to build your conveyor specification. Our guide comprised of 10 key points that are easily understood by anyone.
Here are 10 things to know before buying a conveyor!
Know your conveyor usage. This should be the easiest question because you wouldn’t be here if you don’t know what you want to do with your conveyor. A conveyor specification can differ a lot from what it is used for. Example: Conveyor that runs into packaging line would rather have speed control than a conveyor that only transport products from point A to point B without any human interaction.
Different type of products may require a specific material for the conveyor. Example: Oily or hot products may require specific kind of belt that support liquid or high temperature.
The dimension of your products will be the number one factor in determining your conveyor size. Of course we don’t want to put a box with 1000mm in width onto a conveyor that only have 600mm belt width. It will not fit. Example: Products shaped as a ball require a side guide to help them stay on the conveyor belt. The conveyor width may vary based on whether you want your side guide width to be the same as your belt, narrower or wider.
How fast do you want your conveyor to be? You may also want to opt in on a speed controller so you can adjust your conveyor’s speed. Example: A conveyor that runs into a packaging line would typically have lower speed to match the human capacity that picks the products off the conveyor and does the packaging.
Of course we don’t want a newbie conveyor manufacturer to be your supplier! Do some research on who the closest supplier is, how long have they been manufacturing conveyor, see their customer reviews on Google, whether they are ISO certified or not and so much more. Make sure that the supplier of your choice is super reliable. Example: Connect Automation have been manufacturing conveyors since 2006, is ISO certified and huge companies chose us. How's about that for reliability?
Your supplier may offer you a standard conveyor that already match your need, in this case go for it because standard conveyor will be easier and faster to manufacture (with less risk). Supplier may also offer you custom designed conveyor which may have a bit higher risk than standard but if it suits your need more than go for it. Example: A Conveyor that separates box shaped products from round shaped products may have different specification and require customised design.
Suppliers may have range of conveyors such as Belt Conveyor, Roller Conveyor, Chain Conveyor, Modular Conveyor and more. You should know what type it will be and more importantly, is it future proof? Example: A conveyor that uses aluminium profile as its frame typically will be the easiest to modify in the future as it have slots that you can use to add more features.
Another thing to keep in mind is the installation process. Ask your supplier on how they would install the conveyor at your site and how long would it take. Take all of these into accounts and ask yourself what would the installation process cost you. Example: Would supplier ship the conveyor to your site pre-assembled or would they make the final assembly at your site?
When a maintenance / breakdown happen, what are the tools and parts required to fix the conveyor. If a part get damaged and needed replacement, where would you get the replacement parts? How long would it take until the replacement parts arrive and what are the cost for part replacements? Example: Replacing a belt in belt conveyor is far harder and time consuming than replacing a damaged modular conveyor belt.
Check with your supplier about their past experience handling projects such as your conveyor. Besides that, look your supplier up on the internet to find reviews from other customers. Ask them for similar projects that they did in the past so you could use it to study how they did it. Example: Read through their website for their company’s history. You might also find their customer’s reviews displayed on their website. Do a background check so that you get the quality conveyor that you deserve.
TLDR
10 Things to Know Before Buying a Conveyor
If you have an amazing conveyor idea for your company but you don’t want to risk it using unreliable supplier then get in touch with our sales team via email, phone call, WhatsApp or even visit us at our office! We would be thrilled to get to know you and every brilliant ideas that you have.
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