Everything You Need To Know To Find The Best Explosion Proof Led High Bay Lights

24 Feb.,2025

 

LED High Bay Guide | What You Need to Know

High bay lighting has been a popular choice for commercial and industrial users throughout the world for decades, due to its relatively compact size and intense lumen output. Over the past several years, LED technology has come to dominate the high bay marketplace due to improvements in energy efficiency and service life as well as considerably improved color rendering accuracy. This great leap forward in high bay lighting technology has saved users a considerable amount in operating and maintenance costs, as well as improved workplace safety and efficiency.

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Oftentimes, first time or even seasoned buyers of LED high bays find it difficult to understand and shop for these new lights, due to differences in wattage to lumen ratios and a considerably wider range of options and choices than what was previously available. Recognizing this need for clarification, we have compiled one of the most comprehensive buyers guides available to assist in the selection of the best LED high bay light for a variety of applications. We also have included information regarding the technical and performance benefits of LED lighting, to help buyers understand why they should choose LEDs over conventional types of lighting fixtures for their commercial and industrial applications.

&#; Navigation &#;

  • Definitions
  • Selecting Wattage for LED High Bays
  • What Lumens To Use
  • Color Temperature (Kelvin)
  • Applications And Types
  • Mounting Options
  • Frequently Asked Questions

Definitions

LED &#; Short for &#;Light-Emitting Diode&#;, this is a solid state type of lighting using a semiconductor diode that glows when voltage is applied. This type of light dates back to the early &#;s and has been commonly used in electronic and computer equipment since its inception. As technology has improved over the years, the lumen output of LEDs have increased exponentially and today they can outperform practically any other type of commercially available light source.

Lumens &#; This the measure of the quantity of visible light emitted by a source. In the past a lights output was typically quantified in wattage instead of lumens. This was due to the linear relationship between wattage and lumen output in traditional incandescent lights. Due to the wide variance in lumen outputs of LED lighting compared to traditional lighting sources, comparing lights based on their lumen output is now the standard.

Wattage &#; This is the standard measurement of power consumption for the lighting industry, often used in a ratio to a lights lumen output in order to determine its energy efficiency. A watt is defined as the rate at which work is done when one ampere of current flows through an electrical potential difference of one volt. This can be expressed as [1W = 1V * A].

Voltage &#; This is defined as the potential for energy to move. Voltage is considered analogous to water pressure, as the characteristics of voltage are similar to that of water flowing through a pipe pressured by a pump.

DLC Listed &#; Short for &#;Design Light Consortium&#;, when a product is listed under this standard it means that it has been certified to perform under high levels of energy efficiency.

Color Temperature &#; Used as a way to define the color hue of a light, color temperature is measured using Kelvins on a scale ranging from 1,000K to 10,000K. The most common color temperatures in commercial lighting today range from K to K, with K being the closest equivalent to daylight.

High Bay Lights &#; These are a specific class of lighting fixtures intended to be mounted high up in order to provide vertical clearance for daily operations as well as to provide wide illumination capabilities. High bay lights have a high lumen output and are intended for industrial and commercial environments.

Color Rendering Index &#; Also commonly referred to by its acronym &#;CRI&#;, this is the measurement scale used to determine a light&#;s accuracy and its performance in proper color rendering. This numerical scale ranges from zero all the way up to 100, which is the CRI of daylight, and considered to be a perfect light source. The higher the CRI of a light, the more accurately it will illuminate its surroundings.

See our comprehensive article on CRI illumination for more information.

Selecting Wattage for LED High Bay Lights

High bay lights come in a variety of different wattages in order to suit a wide range of applications and illumination requirements. In the past, a lights output was usually measured in watts, as performance for certain wattage ranges was very consistent across different manufacturers. This made it easy for buyers to select replacement light fixtures, as well as plan out the quantity and placement of fixtures in new construction.

However in today&#;s market there is a wide variance in performance between manufacturers, with some providing considerably more efficient lighting than others. LED lights require considerably less power than traditional lighting, which also makes it difficult for those familiar with metal halide and HID technology to choose the correct wattage LED high bay for their application. The chart below highlights common HID wattage ranges for high bays and how they correspond to modern LED technology in order to help with the selection process.

Low Wattage (30-90 Watts) &#; At the low end of the wattage scale, these lights generally fall within the 30 to 90 watt range. They are most popular with users looking to illuminate smaller areas in the most energy efficient manner possible. A good portion of high bay lights in this wattage range also have the benefit of being plug-in-play with existing outlets without requiring manual rewiring.

Medium Wattage (100-230 Watts) &#; In the middle of the range, these medium wattage high bay lights are by far the most popular for commercial and industrial users. Lights in this wattage range provide the best balance of lumen output and power consumption for the majority of applications and can be commonly found in warehouses, commercial facilities and manufacturing centers.

High Powered High Bays (280-360 Watts) &#; At the top end of the wattage range, these lights provide the most intense illumination possible while still featuring the energy efficiency benefits of LED technology. Most commonly used for sports arenas, stadiums and other facilities with high ceilings that require immense amounts of light.

Appropriate Lumen Rating

Selecting the correct lumen rating for your application is critical for proper lighting performance and to ensure the maximum return on your investment. In fact in today&#;s marketplace, lumen output has supplanted wattage as the main measure of a lights performance. Considering most people are still thinking about lighting performance in terms of wattage, transitioning to lumens as a primary measurement of a lights output can be a confusing task. However this will be the way in which the lighting industry measures performance for the foreseeable future, and therefore its vital to understand how lumen ratings translate into real world performance.

In LED lighting, the number of lumens produced is usually proportional to the wattage of the light fixture, although this does vary depending on the manufacturer. Because of this, we have listed several common lumen ranges to help simplify the buying process:

Goto SAFER-Ex to know more.

Low Lumens (4,000-20,000) &#; At the low end of the lumen range, these lights are primarily for applications requiring a high value light that also has exceptionally good energy efficiency. These lights are commonly used for illuminating smaller to medium sized areas in manufacturing and commercial facilities, or non-critical areas that do not require intense illumination.

Medium Lumens (21,000-35,000) &#; By far the most popular lumen range, lights in this category are often used for large scale operations such as warehouses and large commercial facilities. They are highly sought after due to their balance of impressive illumination capabilities and energy efficiency. In addition to this, these lights are usually moderately priced which makes them accessible to a wide range of users.

High Powered High Bays (40,000-50,000) &#; Lights in this category are by far the most powerful and are used when maximum illumination is the primary objective. While these lights still offer the energy efficiency benefits of LED technology, they have the highest wattage consumption out of all high bay lights in order to provide their lumen output. These lights are commonly used in sports stadiums, arenas, public venues and other areas requiring accurate and intense lighting.

Color Temperatures

In addition to selecting the correct wattage and lumen output for your application, it is important to determine the correct color temperature for your application. This will vary depending on the overall purpose and objective of the lighting. Certain color temperatures work better for ensuring worker attentiveness and efficiency, and others are better for relaxation and setting a positive mood. Below we have compiled a summary of the most common color temperatures available in high bay lighting today in order to assist in the buying process.

K &#; Kelvin LED high bays are by far the most common. This color temperature projects a cool white illumination that emulates day time environments. This is ideal for general illumination of warehouses, manufacturing facilities and other commercial spaces that require accurate lighting. This color temperature also works best with higher CRI lighting as it is the most natural of all color temperatures.

K &#; Kelvin LED bulbs project a natural colored light you commonly find within workspaces. Although these are generally less common than K high bay fixtures, there are still many electrical contractors and building managers that prefer this color temperature. This is due to its warmer feel and because it closely mimics the color temperature of traditional lighting such as HIDs and fluorescent lights. As a result, K high bays are easily found throughout the LED lighting marketplace.

K &#; Kelvin is a warm color of LED light used primarily inside restaurants or houses. It&#;s uncommon to find K LED bulbs in high bays fixtures since these lights are designed for larger buildings such as warehouses and commercial gyms as opposed to residential or hospitality lighting applications.

Applications and Types

High Bay lights are used in a wide variety of commercial and industrial applications, ranging from workshops, automotive repair facilities, warehouses, manufacturing plants, fitness centers, indoor sports arenas, and even large scale retail stores. Their high power to size ratio makes them ideal for applications where traditional lighting does not have the ability to provide enough illumination. Below are a list of the most common types of high bay lighting fixtures available:

Mounting Options

Yoke Mount Bracket &#; These brackets are used to mount UFO style high bay lights on a flat surface while allowing for angle adjustments to accommodate for sloped roofs. These are also popular for lights that are mounted up against a ceiling, especially in facilities with lower roofs that still would like to use high bay lighting.

Suspension Hook Mount &#; By far the most popular of all high bay mounting systems, these mounts suspend a light from a ceiling at a variable distance depending on the application requirements. While these require a certain degree of customization for the suspension system, they are relatively straightforward to install and sometimes require zero modification to their mounting point. They typically use cables or chains for their suspension system, although they technically can mount anywhere with a hook.

V-Hooks &#; These are standard hooks used on high bay fixtures to suspend them from a ceiling or other raised surface. Normally they are separate pieces that are screwed onto the fixture itself using a standard electrical conduit type threading. Most also feature a locking screw to secure them and prevent accidental disengagement and prevent them from falling.

Surface Mount &#; These are the closest fitting mounts for applications requiring maximum vertical clearance under the light itself. In order to accomplish this, surface mount lights have a low profile fixed angle bracket that brings the unit as close to the ceiling or mounting surface as possible while still providing sufficient clearance for heat dissipation and ventilation.

Rod and Plate Mount &#; Similar to suspension mounts, this mounting system uses conduit style rods to connect a high bay light fixture to a metal mounting plate affixed to the ceiling. These are the most stylish of all suspended or hanging style mounting systems, as it offers the ability to enclose the wiring into a sleek rod that can then be painted or designed to suit the interior of the facility.

Frequently Asked Questions

Q. What are LED high bay lights?
These are a type of lighting fixture designed to be mounted from a high ceiling. Typically used in large facilities, these lights have a relatively narrow light pattern that provides intense illumination over the surface below. They come in a variety of shapes and sizes, although circular or round UFO style fixtures are the most popular due to their versatility.

Q. How do you hang high bays?
High bay lights can be hung or mounted in a variety of different ways, depending on the application requirements. The most common and easiest mounting option is by suspending the fixtures from the ceiling using a cable, chain or other method. This normally involves a v-hook or pendant hook attached to the backside of the fixture, to which the chain or cable would be connected.

The other common option is direct mounting, using either a surface mount or yoke mount. Surface mounting is the lowest profile and is popular for level ceilings that do not require any angle adjustment to the fixture itself. Yoke mounting is similar however it does allow for adjustments for ceilings that are on an angle.

Q. How many high bay lights do I need?
The number of high bay fixtures you&#;ll need for your specific project depends on several factors. The first of these is determining what your lumen requirements are for the coverage area. Afterwards, you would then have to calculate how many fixtures needed to fulfil your application requirements, which is dependent on the amount of lumens produced by each fixture. The height of the fixtures off the ground will also play a factor in this, as the higher a light is off the ground the higher the wattage requirement in order to provide proper illumination.

Obviously, this can be a complex task and it is therefore best to consult with a commercial LED lighting expert in order to properly design your project. Consulting with an expert will minimize cost and maximize illumination throughout your area.

Q. Why use LEDs for high bay lighting?
There are several benefits to using LED technology in high bay lighting fixtures. The primary reason for most users is the dramatically lower energy consumption of LED lights compared to traditional lights such as HIDs. Additionally, LED fixtures require zero maintenance throughout their lifespan, providing significant savings in terms of both parts and labor hours costs. They also produce a more accurate and higher quality of light that improves visibility and safety when compared to traditional lighting sources.

For more information, please visit Explosion Proof Led High Bay Lights.

LED High Bay Lights - A Buyer's Guide From The Experts

LED High Bay Lights Buyers Guide

In warehouses, manufacturing plants, gymnasiums, and other large facilities, LED high bay lights are on the job, providing superior lighting quality, energy efficiency, and long-term savings. There's no doubt about it &#; installing LED high bay lights is a strategic decision that pays off in the long run.Let's explore the benefits of LED high bays. We'll break down the costs involved, and provide a step-by-step installation process. We'll also compare LED high bay lights to traditional lighting options, discuss essential maintenance tips, and help you choose the right type of lights for your specific needs. Finally, we'll show how The Expert can provide the best LED high bay lights for your facility. Whether you're considering an upgrade or optimizing your current setup, this comprehensive guide has you covered.

Benefits of Upgrading to High Bay LED Shop Lights

Switching to high bay LED shop lights is a smart move that brings advantages across multiple areas. Let's discuss why making the change is a smart decision for your facility:Energy Savings and EfficiencyLED high bay lights are champions of energy efficiency. They use a fraction of the power required for traditional lighting solutions like metal halide or fluorescent fixtures &#; yet they deliver superior brightness. This reduced energy consumption translates directly into lower utility bills, cutting lighting costs by as much as 75%. Over time, the savings accumulate, providing a quick return on investment (ROI) and freeing up resources for other operational needs.Improved Light Quality and BrightnessOne of the standout features of LED high bay lights is their exceptional light quality. LEDs offer a brighter, more uniform light distribution, eliminating dark spots and inconsistent illumination often found with older lighting technologies. The result is a more comfortable and productive environment, whether you're lighting up a warehouse floor, a gymnasium, or a retail space. The enhanced visibility improves safety, reduces eye strain, and can even boost morale in workspaces.Longevity and DurabilityLED high bay lights are built to last. With lifespans exceeding 50,000 hours, these lights outshine traditional fixtures by a wide margin. This means fewer replacements and lower maintenance costs over time. LED lights are also more durable, withstanding shocks, vibrations, and extreme temperatures much better than their predecessors. This durability makes them ideal for tough environments like manufacturing plants or outdoor facilities.Environmental Impact and SustainabilityLEDs are more eco-friendly than traditional lighting options for several reasons. First, their energy efficiency means a lower carbon footprint. Second, LEDs last much longer, which means fewer lamps are discarded and fewer are sitting in landfills. Third, LEDs produce less heat, which can contribute to a cooler work environment and reduce the need for additional cooling systems. Finally, LEDs contain no harmful substances like the mercury found in fluorescent lights. Follow these steps to successfully retrofit your high bay lights with LEDs:
  1. Power Off: Always disconnect the power at the circuit breaker before starting any electrical work. Use a lockout/tagout kit to prevent accidental re-energization.
  2. Remove Existing Fixtures: Disconnect the wiring by unscrewing the wire connectors and separating the wires. If the old fixtures are heavy, have someone assist you to avoid injury.
  3. Install Mounting Hardware: Depending on your new high bay LED light fixtures, you may need to install new mounting brackets or chains. Secure the hardware to the ceiling, ensuring it can support the weight of the LED fixtures.
  4. Connect the Wiring: Strip the insulation off the ends of the wires coming from the ceiling and the LED fixture. Connect the wires using wire connectors &#; typically, black to black (live), white to white (neutral), and green to green or bare copper (ground). Wrap the connections with electrical tape for added security.
  5. Mount the LED Fixtures: Attach the LED high bay fixtures to the mounting hardware. Ensure the fixtures are securely fastened and the wiring is neatly tucked away.
  6. Test the Lights: Once everything is in place, restore power at the electrical panel and test the lights. Check for any flickering or issues with brightness. If the lights don't turn on, switch off the power and double-check the wiring connections.
Safety Precautions During InstallationSafety is paramount when working with electrical systems. Follow these precautions to minimize risk:
  • Make sure the power is off. Use a voltage tester to confirm that no electricity is flowing to the fixtures.
  • Ensure your ladder or lift is stable and rated for the height you're working at. 
  • Wear safety gloves and goggles to protect against electrical shocks and debris.
  • Ensure that the circuit you're connecting the LED lights to can handle the load. If unsure, consult an electrician to verify the capacity.
  • If the lights or tools are heavy or awkward, have someone assist you during the installation to prevent accidents.
Troubleshooting Common IssuesEven with careful installation, you might encounter a few issues. Here's how to troubleshoot common problems:
  • Lights Won't Turn On: Double-check that the wiring connections are secure and correct. Ensure the circuit breaker is on and the voltage is present at the fixture.
  • Flickering Lights: Flickering could indicate a loose connection or an incompatible dimmer switch. Tighten all connections and ensure the dimmer is compatible with LED lighting.
  • Uneven Light Distribution: If the light appears uneven, check the alignment of the fixtures and ensure they're mounted at the correct height and distance.
  • Excessive Heat: LEDs should not produce excessive heat. If they do, ensure they're not installed in an enclosed space or near other heat-producing devices. Verify that the fixture is rated for the environment.
Tips for Extending the Lifespan of LED High Bay LightsLED high bay lights are known for their long lifespan, but there are steps you can take to maximize their durability and performance:
  • Install in Suitable Environments: Ensure the high bay LED light fixtures are installed in environments appropriate for their design. For example, if your facility has high humidity or extreme temperatures, choose LED fixtures rated for those conditions to prevent premature failure.
  • Use Quality Fixtures and Components: Cheaper alternatives may save money upfront but often fail sooner and require more frequent replacements.
  • Avoid Frequent Switching: Constantly turning LED lights on and off can shorten their lifespan. Minimize the number of times the lights are switched on and off. If your facility requires frequent on-off cycles, consider using LEDs with a high on-off cycle rating.
  • Monitor and Maintain the Power Supply: Ensure the power supply is stable and within the recommended voltage range for your LED fixtures. Fluctuations in voltage can cause wear on the LEDs and reduce their lifespan. Installing surge protectors can help safeguard your lights from power spikes.

Types of High Bay Lights and Their Ideal Applications

Below is an overview of the most common types of high bay lights and the facilities where they're best suited. You'll find all of these fixtures at LED Lighting Expert. Please get in touch with our helpful customer care team if you need anything.UFO High Bay LightsUFO high bay lights are circular, compact, and highly efficient. They're known for their robust design and excellent heat dissipation, making them a popular choice in industrial settings. Warehouses, manufacturing plants, and large retail stores benefit from UFO high bay lights due to their uniform light distribution and durability.Linear High Bay LightsLinear high bay lights are rectangular and replace traditional fluorescent tube lighting. They provide even illumination across large areas and are ideal for spaces with wide aisles.They're perfect for gymnasiums, auto dealerships, and other spaces requiring long, linear light distribution.Motion Sensor Warehouse LightsMotion sensor high bay lights are equipped with sensors that detect movement, automatically turning the lights on or off as needed. This feature maximizes energy savings by ensuring that lights are only used when necessary. Motion sensors are ideal for warehouses and manufacturing plants where areas are not continuously occupied.Dimmable High Bay LightsDimmable high bay lights offer adjustable brightness, allowing you to control the light levels based on the needs of the environment. This flexibility can further enhance energy savings and improve the overall lighting experience. They're often used by retail stores and gymnasiums, where varying light levels may be required throughout the day.High Voltage 480v Warehouse LightsThese high bay lights are designed for facilities with higher voltage requirements, ensuring consistent performance in demanding environments. Large-scale industrial facilities and warehouses with high ceilings and high voltage power systems often require 480v lights for optimal performance.Replacement 400-Watt Metal Halide400-watt replacements are used to upgrade from outdated 400-watt metal halide fixtures to LEDs. Facilities like auto dealerships, large retail stores, and warehouses that have traditionally used metal halide lights will benefit most from this upgrade.

FAQs About LED High Bay Lights

Below, we've addressed some common questions about LED high bay lights. Please contact us if you'd like more information about our products.How many LED high bay lights do I need?The number of LED high bay lights you need depends on the size of the area you're illuminating, the height of your ceilings, and the brightness level required for your specific application. A general rule of thumb is that for every 100 square feet, you need approximately 2,000-3,000 lumens. However, it's best to conduct a lighting assessment or use a lighting layout tool to determine the exact number of fixtures needed to achieve optimal illumination.What is the ideal distance between high bay lights?The spacing between high bay lights depends on the ceiling height and the beam angle of the fixtures. For ceilings that are 20-30 feet high, a spacing of 15-20 feet between fixtures is generally recommended. For ceilings over 30 feet, spacing of 20-30 feet is ideal. Proper spacing ensures even light distribution without dark spots or overly bright areas.Are LED high bay lights suitable for outdoor use?Some LED high bay lights are rated for outdoor use, but it's essential to check the IP rating of the fixtures. An IP rating indicates the level of protection against dust and moisture. For outdoor use, look for LED lights with an IP65 or higher rating to ensure they can withstand exposure to the elements. These lights are ideal for outdoor warehouses, loading docks, or large outdoor workspaces.

LED Warehouse Lights Explained

Dan demonstrates everything you need to know about LED high bay lighting.