As businesses rise to an increasingly complex set of energy and sustainability challenges, the need for sustainable solutions is more important than ever before, and Spirax Sarco energy and steam experts have the expertise to help you with these challenges.

You can find more information on our web, so please take a look.

Below is a list of twelve steps and methods that can help businesses save money, energy, and steam.

1. Use a steam flowmeter to monitor your steam energy conservation efforts to quickly spot and resolve developing steam wastage problems.
2. Increase your steam system&#;s efficiency by properly selecting, sizing and installing the type of steam trap best suited for each application.
3. Prevent clogging pipe lines from straining your patience and lowering production. Use Pipeline Strainers to prevent fouling and equipment damage. Install steam line &#;Y&#; strainers on their side to eliminate a water pocket, prevent freeze damage and reduce control valve seat erosion.
4. A simple steam separator/filter combination will make any sterilizing equipment safer and more efficient. A separator also makes an effective drip station at any location.
5. Take the guesswork out of testing steam traps by installing a steam trap monitoring system throughout your plant. Effective steam energy conservation requires a regular steam trap-testing and maintenance program. Locate, identify by type, and tag each trap. Inspect and repair or replace with the correct type for each application as required.
6. A steam compressor, which combines low pressure and high pressure steam to make medium pressure steam, may be a worthwhile investment to evaluate. It can also recover otherwise wasted flash steam.
7. Keep your boiler tuned up for peak operating efficiency with regular maintenance of its fuel feed system. Maintain proper levels of CO, CO2, NOx, etc. Monitor boiler exhaust gas stack temperatures. Higher temperatures mean dirty heat transfer surfaces; low temperatures lead to acidic conditions and expensive repairs. Good control prevents air pollution and reduces fuel and operating costs.
8. Boiler blowdown and high purity water treatment is a must. Reduce energy losses by optimizing your &#;cycles of concentration&#;, and installing an automatic blowdown control system with a heat recovery package.
9. Generate and distribute steam at high pressure for most efficient boiler operation, highest steam quality, and lowest piping system cost. For best operating economy, reduce the steam pressure at the point of usage with a Pressure Reducing Valve.
10. Generate highest quality steam by preventing boiler overload and installing moisture separators. For peak load periods, reduce non-critical loads with a Back Pressure Regulator. Consider steam accumulators for intermittent peak load periods.
11. Good insulation on steam piping, including flanges and valves, is necessary to reduce heat loss by up to 95%. Regularly inspect existing insulation, replace damaged areas and upgrade poorly insulated areas.
12. For small steam loads occurring at night or on weekends when your large boilers could be shut down, an environmentally friendly alternative is to install an electric boiler. This is also beneficial when a new steam application is to be implemented far from the existing steam distribution system.

Tips for Buying Boiler |Learning These, Buying a Boiler is so Easy

March 16,

If you are ready to go into production, it's time to consider buying a boiler. Buying a new boiler is an expensive and complicated process. First of all, you must make preparations for building a boiler room.

There are three points to consider in how to build a good boiler room:

1. Boiler room location arrangement

2. Layout of boiler room, auxiliary engine room and living room

3. Civil engineering requirements

The layout of the boiler room has been introduced in detail in the previous article. For details, please refer to the design of the boiler room.

Next is the highlight of buying a boiler. Before buying a boiler, consider the following 7 tips, which will help you make the best decision before buying a boiler:

1. Consider space requirements

2. Determine boiler system&#;s size and efficiency

3. Consider boiler's life and advanced technology

4. Consider boiler safety

5. Consider the factors in the purchase cost

6. Understand the related costs about boiler

7. Seriously consider the boiler supplier

1. Before purchasing a boiler, fully consider the space requirements

Does your company have a lot of options? For engineers, this is a challenging job. If a smaller boiler room can be created, a large part of the space can be used elsewhere.

If your space is not large, you can consider installing multiple small (modular) boilers.

Advantage:

1. Modular systems are more efficient because they allow each boiler to operate at or near full load most of the time, thereby reducing standby losses.

2. Modular boiler occupies less space, only about half of the space of a traditional bulky boiler.

2. Determine boiler system&#;s size and efficiency

Most facilities have different requirements for steam. You should find a professional engineer to calculate your maximum steam demand. Would you buy a boiler that needs to run overnight? of course not. Therefore, when determining the size of the boiler system, it is important to understand the maximum demand, minimum demand and average demand.

Determine the output or capacity of the boiler according to the amount of steam used in the production process:

Specific steps:

1. To find out the total load range;

2. To be clear about peak conditions, including peak load duration, peak frequency, etc.;

If you want to learn more, please visit our website Partedon Group.

3. Consider the choice of equipment capacity and number of units.

4. Consider the problem of accidental shutdown reserve. If the continuity requirements in production and use are high, you need to seriously consider the issue of spare equipment.

Boiler efficiency directly affects fuel savings. Please contact the corresponding boiler company before buying a boiler to let them conduct an efficiency test on the current boiler system. This can help you determine whether you need to upgrade the boiler room in the future (increase the number of boilers or replace the boilers).

3. Consider boiler's life and advanced technology

You have to consider how long your boiler is going to be used?

With this goal clear, you may choose a boiler that is more suitable for you. If you are not very concerned about the life of the boiler, you can choose a relatively stable boiler with a relatively low price. If you plan to use this boiler to work for you for a long time, you should choose the latest technology boiler as much as possible.

The most advanced boiler electronic control system (PLC&DCS) can be managed through a user-friendly interface controlled by you, or on-site monitoring by boiler technicians. These functions greatly reduce maintenance and repair costs. Remote monitoring can also give you (manager or operator) peace of mind that they have many other things to consider.

Are you willing to buy a classic boiler that consumes a lot of fuel and requires continuous maintenance, or a new boiler that requires very little fuel and aims to achieve maximum efficiency? The answer is in your heart.

4. Consider boiler safety

Have you ever seen an explosion in a boiler room? This is too bad, this could be a financial disaster. One of the main reasons for boiler explosion is that the boiler has quality problems. When buying a boiler, if you only consider the price of the boiler and ignore the structure and details of the product, then the danger of boiler explosion will always be lurking by your side. Therefore, looking for boiler suppliers of regular brands, they will have strict requirements in terms of boiler raw materials, boiler structure design, production technology and factory inspection, so that the boiler can operate safely and stably. This can greatly reduce catastrophic failures. 

5. Consider the factors in the purchase cost

The cost of buying a boiler may vary greatly depending on the brand, type, size, output and other influencing factors. Don't worry that the upfront cost will be higher. You may think it is a cheaper option. After considering the operating cost, it may become the most expensive option for the boiler.

If you need a complete system (boiler and other auxiliary products) in the market, please look for a manufacturer who can provide and provide everything you need. They usually get discounts on complete boiler solutions.

6. Understand the related costs about boiler

Pay close attention to the fuel, water, labor and maintenance savings-not just the cost of the equipment itself. Compared with the high-efficiency design, a low-efficiency traditional boiler purchased at a low price can easily waste its purchase price within a year.

Savings can be divided into three categories: initial cost, labor cost, maintenance cost and fuel cost (energy, water use, fuel, etc.).

The smallest part of the total boiler investment is the initial cost. Although capital expenditures and maintenance costs should be carefully analyzed, operating costs will determine the company's continued health and survival. The best way to maximize investment year after year is to understand all the costs of boiler operation.

7. Seriously consider the boiler supplier

Since industrial boilers have many different uses and are used in different industries, the importance of finding the ideal boiler for your industry needs to be paid enough attention.

Now, all industries are paying more and more attention to energy consumption, fuel prices and operational efficiency. As a result, more and more boiler operators are turning to systems that not only solve these problems, but also systems that can adapt to the needs of the facility and continue to evolve.

A good boiler supplier will provide you with a complete set of boiler system solutions to help you solve known and unknown problems. This is very important.

Ultimately, when deciding to upgrade or buy a boiler system, the key consideration is the long-term cost savings in terms of space, time and energy. Don't underestimate the value of choosing well-known brands, make sure they provide support to meet your current and future needs.

Buying a boiler is indeed a complicated process. Looking at these tips, I believe it can help you solve some of the problems that bother you. If these are not enough to speed up your boiler purchase, then EPCB can help you get good start when buying a new boiler.

EPCB, your private boiler expert!

Further reading&#;

How to Choose A "Real" Cheap Boiler System

Differences Between Fire Tube Boilers and Water Tube Boiler

Differences Between Thermal Oil Boilers and Steam Boilers