6 Key Reasons to Choose Aluminum Extrusions For Your ...

When you’re working on a new architectural project or developing electronic devices, good material selection is always key. You need materials that are cost-effective, have a high lifespan and minimize product weight. But researching different materials can be time-consuming.

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The due-diligence required for material selection may leave you feeling tired, frustrated and wishing the whole process was easier. If you’re considering aluminum for your project, there are some key benefits to consider.

Here are 6 key benefits of aluminum that could make it a good choice for your project:

#1 Versatility

Aluminum is naturally soft and lightweight. The metal can be molded into a variety of different shapes and contours.

#2 Relative Low Cost

Aluminum’s versatility leads to low tooling costs. Since fewer components need to be designed, fabrication is reduced and assembly is simplified.

#3 High Strength-to-Weight Ratio

Aluminum has an even higher strength-to-weight ratio than steel, and its weight is only one third the weight of steel. In the auto industry, this has contributed to the trend of lightweighting.

#4 Non-Corroding Properties

Aluminum is non-corrosive. It has a naturally occurring oxide film that protects it from corrosion.

#5 Ability to Accept High-Performance Coatings

Aluminum can be anodized, and high-performance coatings can easily be applied to further enhance its non-corrosive properties. It can become suitable for even extreme environments.

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#6 Environmentally Friendly

Aluminum doesn’t require trees to be cut down the way wood does. It’s also highly recyclable.

What are some typical applications of aluminum?

Aluminum is a popular choice in:

• Architectural products like curtain walls and frames.
• Windows and doors.
• Heat sinks for electronic devices.
• Furniture and cabinets (handles, hinges, support frames).
• Garden tools
• Transportation: airplanes, trains, and buses (handrails, luggage racks, seats)
• Communication devices (iPhones, MacBooks)

With all the benefits and potential applications aluminum extrusions have, you may decide it’s a good fit for your project. If you do, we’re here to help. Find out more about our Aluminum Extrusion capabilities.

The featured image above is a glass curtain wall of the Burj Khalifa. With a surface area of 1.2 million square feet, the unitized curtain wall comprises roughly 28,000 prefabricated panels of double-layer glass set within extruded aluminum frames. Image Source: Andrew Moore

The use of aluminum has become a versatile and stable means of producing simple to complex aluminum shapes. Aluminum extrusions have many applications in the form of architectural aluminum extrusions and millwork, store fixture and displays, restaurants & hospitality, signs, specialty vehicles, marine, OEM, RV & Trailer, and custom applications.

Because aluminum is strong, resistant to rust and corrosion, easy to fabricate, and 100% recyclable it is often selected as the material of choice for structural and building materials. Aluminum can be easily formed, machined, and cast because of its malleability. These benefits make aluminum a versatile and cost-effective material used in many applications.

Advantages of Aluminum Extrusions

• Affordable – Cost effective material and less expensive than other metal forming processes.
• Attractive Finishes – Aluminum can be anodized, polished, buffed.
• Conductive – Aluminum is a very good conductor of electricity.
• Corrosion Resistant – Protects against corrosion by making a thin reactive layer to oxygen.
• Customization – Aluminum extrusions are the preferred material in product solutions.
• Expansion – Has a large coefficient of linear expansion.
• Highly Reflective – Reflective for visible light and finish options.
• Heat Conductive – Dissipates heat, perfect for heat shielding applications
• Lightweight – Aluminum is about one-third the weight of steel, iron, brass, and copper.
• Low Maintenance – Naturally resistant to corrosion, does not require a protective layer.
• Malleable – Aluminum is easy to form, extrude, and machine into complex shapes.
• Non–toxic – Commonly found material and used safely.
• Paramagnetic – Avoids interference of magnetic fields when used in magnet x-ray devices.
• Precise – Can conform to very tight or close tolerances.
• Quality – Uniform quality when extruded and contains no mechanical joints.
• Recyclable – 100% recyclable. Aluminum can be recycled indefinitely without losing its structural integrity. Nearly 75% of all aluminum ever produced is still in use today.
• Strong – Aluminum extrusions are very strong and a high tensile strength range. Aluminum is very good for cold weather applications and becomes stronger as the temperature falls.
• Time-to-Market – Creating aluminum tooling is easier, reducing lead times in manufacturing.

Eagle Mouldings is a manufacturer, stocking warehouse, and supplier of custom and OEM aluminum extrusions. If we don’t have the extruded aluminum part that meets your specifications, our professionals will help you create and engineer one to meet your needs. Our custom and OEM extrusion services enable us to meet nearly any aluminum extrusion need our customer may have.

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