"Why go through all the struggle to create my own capsule supplements at home if I can easily go to a drug store and buy all the supplements I need?"
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We have asked ourselves the same question and here is what we found out.
1. It Is Not As Difficult As It Sounds
Don't get discouraged! Making capsules is not as complicated as it can look like. We have put together an article which explains step-by-step how to create your very first capsules from the comfort of your home. Check it out.
2. No Special Skills Required
Making capsules at home has never been easier. Are you a complete beginner in this area?
Do not worry! There are no special skills required everything you need is a passion and a bit of effort, besides, LFA is here to support you whenever you are struggling. We provide a bunch of materials which guide you throughout the process and if it's still not clear just give us a call.
3. Low-cost Initial Investment
No expensive equipment is required for the production of hard capsules, and the process can be carried out in small batches, making the production an economic prospect for your own needs, small enterprises as well as large scale manufacturing companies.
All you need are empty capsules, a manual capsule filler, and the herbs, vitamins or raw supplements that you wish to add to the mix.
If you are looking to make larger quantities then you would need to invest more in a capsule filling machine, and a mixer or grinder for preparing the ingredients.
If you are just producing capsules for personal use then the cost of individual capsules is very low. For an individual that wishes to make their own capsule supplements, they can make savings of up to 90%. Someone who spends, say, $100 a month on supplements could save over $ a year by filling their own capsules.
What is the exact investment in capsule filling machines?
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Up to 120 capsules per turn
Do you intend to make capsules only for yourself so you will be ok with 120 capsules per turn? Then check out ProCap specially designed by LFA to last as long as you need - the warranty is life-lasting!
ProCap Manual Capsule Filler
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Up to 25,000 capsules per hour
Already know that your production is going to be bigger? Do you need to produce up to 25,000 capsules per hour?
SACF 25 Semi-Automatic Capsule Filling Machine
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Aiming to produce up to 228,000 per hour? No problem!
LFA series of Fully Automatic Capsule Filling Machines certainly fulfill your requirements.
No matter what amount your company needs to produce, we have capsule filling machines that match your needs.
4. Know What You Swallow!
Do you want to be absolutely sure that the capsules contain the exact active ingredients which are right for your body? Why rely on suppliers? Tailor your formula on your own needs.
Besides, capsules, when sealed, protect the user from any bitterness of the encased ingredients. One of the main advantages of capsules is that they enable the user to take the herbs and other ingredients in their raw natural state, without any unpleasant taste that may be associated with the formulations. Taking the powder or herbs in their natural state is a much more effective and an efficient way of getting all the benefits without the side effects.
Are you vegetarian or vegan? Did you know what material those capsules you consume on a regular basis are made of? Check out our article where we talk about all the materials and what to be aware of.
Learn more in this article Vegan, Vegetarian and Gelatin Capsules.
5. Types Of Products You Can Make Into a Capsule Form
Supplements
Capsules are widely used for dietary, health and sports supplements. Many different sports supplements can be made as capsules, for example, energy/pre-workout aids, fat burners, mass gainers, muscle builders, sports performance enhancers, and supplements for post-workout recovery. There is also no shortage of supplement recipes that list the raw ingredients required. These are available in books and online resources. So, once you have decided on the type of supplement you want, you need to find the ingredients that match your goals.
Making your own supplement capsules means that you will no longer have to consume ingredients that are not right for your body or your goals. Making your own supplements in capsule form will save you a significant amount of cash in the long term, keeping down the cost of achieving your goals.
Above all else, making your own capsule supplements offers the flexibility to personalize your own supplements based on your body type, body weight, age, exercise levels, and personal goals. Everyone has different goals and by tailoring supplements according to individual needs, you are more likely to achieve the best outcome.
Pharmaceuticals
Capsules are used for a variety of pharmaceutical products and have the advantage of not necessarily requiring the added ingredients such as lubricants or binders that are necessary for making tablets. Capsules with various coatings, such as enteric polymers, are also now available that should enable more and more pharmaceuticals to be made available in capsule form. Such products may be produced at a significantly lower cost than the equivalent in tablet form, especially if the numbers involved are relatively low. Thus capsules offer the means for small pharmaceutical companies or even individual pharmacists, to produce low volumes of specialist drugs or drug mixtures without the need to invest in a complex tablet making the process.
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Bonus
Why Choose Capsules Over Tablets?
Capsules have certain advantages as solid dosage forms when compared to tablets:
- They are attractive in appearance
- They are slippery when moist and are therefore easy to swallow with a glass of water
- Fewer ingredients are required in addition to the active pharmaceutical ingredient
- The shells are inert and quickly digested in the gastrointestinal tract
- They are low-cost
- They are easy to handle, transport and store
- The outer surface can be colored or made opaque (e.g., with titanium dioxide) to give protection from light
- The shell masks the taste of the ingredients, making administration of unpleasant drugs more palatable.
There are some disadvantages:
- Drugs or ingredients that are hygroscopic, can absorb water from the capsule shell, making it go brittle, and therefore poor for long term storage.
- Capsules are readily soluble in water at 37°C, and must, therefore, be stored in a dry atmosphere at a lower temperature.
- Alcoholic solutions and oils can be filled in capsules but aqueous solutions cannot because of reaction with the gelatin casing which can be rendered brittle.
In the world of packaging machinery, it may seem odd to refer to a diverse range of products like baking mixes, ground coffee, spices, and powdered sugar simply as "powders." However, regardless of the industry, producers share similar priorities when it comes to evaluating packaging solutions for their products.
When it comes to selecting packaging equipment for your free-flowing powder product, the sheer number of models and brands available can be overwhelming. However, before diving into the comparison of run rates, technical features, and bag styles, it is essential to determine which factors are truly crucial for your business. Automation, accuracy, accessibility, and long-term support are some of the key considerations that can greatly impact the long-term success of your operation.
The importance and prioritization of these categories may vary depending on the type of product and your specific performance needs. Nevertheless, they all play a vital role in ensuring the efficiency and sustainability of your business.
High Automation for High OEE
When selecting a powder filling machine, one of the primary considerations is the level of automation required to streamline production. Some auger filling machines are designed with advanced automation capabilities, while others offer more manual operation features. If you have a low current volume and staffing is not a pressing concern, investing in a highly automated solution may not provide a justifiable return. However, if you are aiming for higher output, automation will significantly impact your overall performance.
Automated filling components, though not exclusive to powder filling, are particularly well-suited for high-volume operations. These machines often boast advanced features that enable you to accomplish more with fewer labor resources. For instance, certain models offer hands-free washdown capabilities or the ability to adjust auger screw rotation based on measured weight or volume, reducing the need for constant monitoring by operators. This level of automation proves invaluable in high-speed operations where precision is paramount, thus leading us to the next evaluation category: filling accuracy.
Filling Accuracy
The higher the value of your powder product, the higher that filling accuracy is going to fall on your list of priorities. Powder packing filling accuracy can be tricky, because even environmental factors can affect the density of the product being fed to your filling component.
For example, humidity level changes from day to day can change how dense a powdered product will become at room temperature. Temperature fluctuations throughout shifts can cause similar problems- so to avoid having quality issues with low-accuracy machine components, it&#;s important to choose products that are built to adapt as the production environment fluctuates.
These machines can be fully integrated with the bagger to include auxiliary sensors to monitor fill weights and can adjust settings automatically, minimizing variance in density across different powders. Accurate powder filling machines help ensure that end-users do not experience quality issues due to too much variance in overall powder weight percentage and help you to minimize product giveaway.
Powder Filling Machine Accessibility
A third crucial factor to consider when evaluating powder packaging solutions is the level of accessibility. What is packaging machine accessibility? This is the level at which operators and maintenance people can visually and/or manually gain access to a variety of components on their machinery, as needed. This can be anything from the electrical components, to the product in the machine.
High machine accessibility ultimately translates to shorter periods of downtime for washdown, which saves you money. It&#;s important that maintenance tasks are not only easy but also safe so they can be carried out effectively shift after shift, year after year.
There are a variety of solutions available to help your operation meet hygiene and automation requirements and allow for faster changeovers. ROVEMA auger fillers are available with automated, chemical-free washdown systems as well as a split door hopper that allows for easy cleaning and maintenance and also feature a window on the side of the hopper to allow operators to monitor the product.
Tech Support and Long Term Customer Experience
When you invest in capital equipment that you plan to have for decades, it's crucial to have a thorough understanding of what your overall experience will be like when issues arise. It's not enough to simply purchase high-quality and reliable packaging machinery; you must also ensure that the technical support, training, and wear parts provided by the manufacturer are of the same caliber.
Technical support plays a vital role in the long-term success of your operation. If when unexpected problems occur, you need a support team that is knowledgeable, accessible, and responsive. It's frustrating and costly to be left waiting for hours or days to get assistance. Your support team should be readily available to provide guidance and resolve any issues efficiently. They should feel like an extension of your own team, dedicated to your success.
In addition to technical support, training is another important aspect to consider. Investing in high-quality packaging machinery means that you want to maximize its potential and ensure that your operators are fully equipped to operate and maintain the equipment effectively. Look for manufacturers that provide comprehensive training programs to ensure that your operators have the necessary skills and knowledge to optimize machine performance.
Wear parts are also a critical consideration when evaluating packaging machinery. High-quality and durable wear parts are essential to minimize downtime and maintenance costs. You want to avoid constantly replacing worn-out parts or dealing with frequent breakdowns. A reputable manufacturer will offer reliable and long-lasting wear parts, ensuring that your machinery operates smoothly and consistently.
Furthermore, it's essential that your support team understands the urgency and cost implications of machinery issues. Emergencies can arise at any time, and you need a support team that prioritizes your needs. They should be responsive and efficient in addressing any problems, minimizing the impact on your production and profitability.
Diving Deeper: Evaluating Your Machinery Solution
If you're currently deep in the weeds of evaluating a solution for your products and need a tool to help break down additional specifics, I recommend downloading our free comparison matrix spreadsheet. It's a good starting point for evaluating different vendors and machine specs and can help you understand where ROVEMA falls on the spectrum for many critical factors.
If you want to learn more, please visit our website Manual Powder filling machine.