Laser Resistor Trimming Machine Market

23 Sep.,2024

 

Laser Resistor Trimming Machine Market

Laser Resistor Trimming Machine Market Analysis and Latest Trends

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A laser resistor trimming machine is a specialized equipment used to accurately and precisely adjust the resistance of resistors. It uses a laser beam to remove specific portions of the resistor material, allowing for fine-tuning of the resistance value.

The market analysis of the laser resistor trimming machine market indicates a positive growth trajectory. The increasing demand for electronic devices, such as smartphones, tablets, and wearable devices, is the major driving factor for the market. The growing need for precise resistor adjustments, especially in high-performance applications like aerospace and defense, is also contributing to the market growth.

Moreover, the miniaturization of electronic components and the increasing complexity of circuit designs require more accurate resistor adjustments, further fueling the demand for laser resistor trimming machines. Additionally, the rising adoption of IoT technology and the emergence of 5G connectivity are expected to drive the market growth, as these technologies require high-performance electronic devices.

The market is also witnessing several trends that are shaping its growth. The integration of automation and robotics in laser resistor trimming machines is one such trend. This integration enhances the precision and efficiency of the trimming process while reducing human error. Additionally, manufacturers are focusing on developing advanced laser systems, such as ultrafast lasers, to improve the trimming speed and accuracy.

In conclusion, the laser resistor trimming machine market is projected to grow at a CAGR of % during the forecast period. Factors such as the increasing demand for electronic devices, the need for precise resistor adjustments, and the emergence of advanced technologies like IoT and 5G are expected to drive the market's growth. Integration of automation and robotics and advancements in laser systems are some of the latest trends observed in the market.

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Laser Resistor Trimming Machine Major Market Players

The laser resistor trimming machine market is highly competitive, with several major players dominating the industry. These players include JPT, ESI, ZL-LASER, Han's Semiconductor Test Technology, Beijing Sharp Speed Precision Equipment, SUNIC LASER, GSI Lumonics, Shutian Laser, Tianhong Laser, Trust Laser, Kaichuang Laser, Changchun Guanghua Microelectronics, Xian MicroControl Optoelectronics Technology, SAPPHIRE Laser, AUREL Automation Division, PPI Systems, and Bing Yan Laser Equipment.

JPT, also known as J. P. Tronik, is a leading provider of laser trimming equipment and services. The company has been in operation since and has a strong track record of innovation and customer satisfaction. JPT's laser resistor trimming machines are known for their high precision and reliability. The company has experienced significant market growth and has a large market share.

ESI, or Electro Scientific Industries, is another key player in the laser resistor trimming machine market. The company has a long history, dating back to , and has established itself as a leader in the industry. ESI's laser trimming machines are known for their advanced technology and high-performance capabilities. The company has experienced steady market growth and has a substantial market size.

ZL-LASER is a Chinese manufacturer of laser trimming machines. The company was founded in and has grown rapidly over the years. ZL-LASER's products are known for their high quality and cost-effectiveness. The company has achieved significant market growth and is a notable player in the industry.

The market growth of these companies is driven by factors such as increasing demand for high-precision electronic components, advancements in laser technology, and the growing semiconductor industry. These companies have a strong presence in various geographic regions, with a focus on key markets such as North America, Europe, and Asia.

Sales revenue information for specific companies is not readily available in the public domain. However, it can be inferred that these major players generate significant revenue due to their market dominance and strong customer base. As the laser resistor trimming machine market continues to expand, these companies are expected to maintain their leading positions and capitalize on the growing opportunities in the industry.

 

What Are The Key Opportunities For Laser Resistor Trimming Machine Manufacturers?

The Laser Resistor Trimming Machine market has been experiencing steady growth in recent years. The demand for these machines is primarily driven by the increasing need for precise trimming of resistive materials in various industries such as electronics and telecommunications. The market data shows a positive trend with a significant increase in the adoption of laser resistor trimming machines. The future outlook for this market is promising, with advancements in technology and increased automation expected to drive further growth. Additionally, the growing focus on miniaturization of electronic components is also expected to contribute to the expansion of the market in the coming years.

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Market Segmentation

The Laser Resistor Trimming Machine Market Analysis by types is segmented into:

  • Simple Resistor Trimming
  • Functional Resistor Trimming

Laser resistor trimming machines are used to adjust the resistance value of resistors. Simple resistor trimming machines are basic models that can trim the resistance value within a fixed range. These machines are suitable for applications where precise resistance values are not required. On the other hand, functional resistor trimming machines offer more advanced features and can adjust the resistance value within a broader range. These machines are typically used in applications where specific resistance values are critical for the proper functioning of the system.

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The Laser Resistor Trimming Machine Market Industry Research by Application is segmented into:

  • Communication
  • Car
  • Aerospace
  • Industrial
  • Research
  • Other

The laser resistor trimming machine market finds its application in various sectors such as communication, automotive, aerospace, industrial, research, and others. In the communication sector, these machines are used for precise calibration of resistors in electronic devices like smartphones and routers. In the automotive industry, they aid in trimming resistor values in vehicle control systems. In the aerospace sector, these machines enable accurate resistor adjustments in aircraft electronics. Industrial applications involve trimming resistors for power generation and distribution systems. Research sectors utilize these machines for experimentation purposes. Other markets include consumer electronics, medical devices, and military electronics.

 

In terms of Region, the Laser Resistor Trimming Machine Market Players available by Region are:

  • North America: United StatesCanada
  • Europe: GermanyFranceU.K.ItalyRussia
  • Asia-Pacific: ChinaJapanSouth KoreaIndiaAustraliaChina TaiwanIndonesiaThailandMalaysia
  • Latin America: MexicoBrazilArgentina KoreaColombia
  • Middle East & Africa: TurkeySaudiArabiaUAEKorea

The global laser resistor trimming machine market is expected to witness significant growth in the coming years across various regions. North America (NA) and Europe have traditionally been the key markets for laser resistor trimming machines, owing to the presence of technologically advanced industries and a strong focus on research and development activities. However, the market in the Asia-Pacific (APAC) region, particularly in countries like China and India, is projected to witness the highest growth rate. Rising technological advancements, expanding industrial sectors, and increasing demand for electronic components in APAC countries are fueling the market growth. Additionally, the United States (USA) is expected to contribute substantially to the market, thanks to the presence of a robust electronics manufacturing industry. In terms of market share percentage valuation, it is anticipated that APAC will dominate the market with a significant share, followed by North America and Europe.

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21 Most Common Laser Cutter Problems and Solutions

ProblemsSymptoms & CausesSolutionsTurn on continuously.1. First check the motherboard parameters, whether the laser mode is correct.The laser mode is "analog signal" or "dual head laser control".2. The wiring board is broken or the button panel is broken.Replacing the terminal block or key panel.3. Laser power failure.Replacing the Laser Power Supply.4. Mainboard failure.Replace the motherboard.High pressure ignition at work.1. First determine the location of the high-voltage ignition, such as the high-voltage connection between the laser tube and the laser power supply, check whether the connector is placed correctly or the underside of the high-voltage support is wet.Clip the connector to the insulating bracket or dry the damp part with a blower.2. Check whether the high-voltage joints are firmly connected and whether there is any virtual connection or virtual welding.Ensure that the solder joints are free from virtual connections and the butt is firm.3. If the ignition is inside the laser power supply.Replacing the Laser Power Supply.4. The high-voltage end of the laser tube ignites or still ignites after replacing the laser power supply.Replace the laser tube.Cleaning is uneven or deep and shallow.1. Check the lens and light path.Clean the lens, adjust the light path.2. Check the graphics resolution and scanning accuracy.Increase graphics resolution and scanning accuracy.3. The laser tube is aging or there is a problem with the laser power supply.Replace the laser tube or laser power supply.There is a wave phenomenon in the straight line of the outline.1. The reflector or focusing lens is loose.Fix the trolley, or replace the slider.2. There is a problem with the mechanical part or the software.Overhaul of mechanical or graphic parts.Laser light outlet sparks.1. If it is used in the rubber plate industry, there are impurities in the offset plate, and this phenomenon is prone to occur, and it should have no effect.No need to deal with, it is recommended that customers choose high-quality offset plates.2. Check the white jet tube of the laser head to see if there is a strong airflow, because the trachea path is long and easy to be broken, blocked or worn.Clean or replace the white jet tube.3. Check whether the air pump itself is faulty, such as the air output of the air pump is small or does not work.Replace the air pump.Recycled water heat up fast.1. Laser working light intensity is too large.On the premise of ensuring the cutting depth, the light intensity should be reduced as much as possible.2. Continuous uninterrupted work for too long.Require customers to stop for half an hour every 3 hours.3. Check whether the backflow of the cooling water outlet pipe is normal, whether the water flow is smooth, and whether the latex tube in the laser machine is discounted.Straighten the water pipes to make the water flow smoothly.4. Check whether the water pump or inlet and outlet pipes are too dirty, and whether the water protection is blocked or not.Clean the water pump and water pipe, replace the water protection.5. Check whether the water output and water pressure of the submersible pump are normal, if the water output is very small.Replace the water pump or chiller.Chiller Alarm.1. First, ensure that the user's power supply system is normal, and the low voltage may cause the chiller to alarm.Ensure that the voltage is normal, if necessary, a voltage regulator can be used.2. See if the water in the chiller is enough, if the water is too low, it will alarm.Top up with purified water.3. Whether the water pipe is blocked or discounted, and whether the water protection is blocked, it will cause an alarm.Clean or straighten water pipes and water protection.4. Whether the water temperature is too high, the water temperature exceeds the limit value, it will cause an alarm.Change the water often, or stop for half an hour and then start the cutting.5. Check whether the water pump in the chiller is normal, there is no water or the water flow is very small.Replace the chiller.No display on boot and No button action.1. Restart the laser cutting system to see if the beam and the trolley are reset normally. The panel always shows that the power-on reset is in progress.Check if the connector of the control panel or motor cable is loose.2. The power-on reset is normal, press the direction keys and function keys on the machine panel to see if it is normal, if the keys are all normal.The LCD block is broken, replace it.3. There is no display on the boot panel, and the laser head does not work.Check whether the board has DC 24V input.4. If the display is normal after the control panel is replaced, the buttons still have no action, and the device is controlled by the data cable to move back and forth, left and right, and there is no action, the board is broken.Replace the board.Unstable or uncontrolled current.1. There is a problem with the main board or wiring board.Replace the motherboard or terminal block.2. There is a problem with the laser power supply.Replacing the Laser Power Supply.Turn on the laser head or Beam jitter phenomenon.1. Check the motherboard parameters first.Redownload the configuration.2. Move the laser head and beam by hand after shutdown. If the resistance is obvious, check the left tensioner and slider.Clean guide rails, slide blocks, replace tensioning pulleys.3. Check whether the synchronous belt and the bald blowing pipe or the red light are stuck, and whether the beam is seriously offset.Adjust the beam and belt, straighten out the blowpipe and red light.4. Check whether the motor and driver are faulty.Replace the motor or drive.5. For models equipped with resistor banks, it is necessary to measure whether the resistance value is normal, if there is any problem.Replace the resistor bank.6. If the problem still exists, it may be the motherboard failure.Replace the motherboard.Computer download processing data failure, or show communication failed, or the laser cutter does not move.1. Whether the power-on reset is normal, if not normal.Solve the above faults step by step.2. The reset is normal, press the test button to self-test, if the self-test cannot be completed.Check whether the software engraving or cutting column is selected as "output".3. Self-test can be completed to check whether the grounding is reliable.Handle the grounding well and meet the relevant requirements.4. Check whether the motherboard data interface is open for welding.Welding needs to be returned to the factory for maintenance.5. Download to the board through the U disk to perform processing.Can not be processed, the board is broken.6. Computer USB failure.Change the USB port or change the computer.Hook not closed.1. Measure whether the beam is parallel and diagonal. Under normal circumstances, the left and right deviation is not more than 2MM, and the square diagonal error of 500MM is not more than 0.5MM.Adjust the parallelism of beams and longitudinal beams to reduce errors.2. Check whether the tension of the trolley belt and the beam belt is appropriate, and whether the tension of the belts on both sides is the same.Adjust the tightness of the belt, do not differ too much on both sides.3. In the power-on state, push and pull the trolley and beam by hand, and move the trolley head up and down gently to see if there is any mechanical gap.Tighten the motor or drive shaft synchronous wheel, replace the slider.Sweeping or crochet misalignment.1. Any graphics that are too fast will cause dislocation.reduce work speed.2. Enlarge the original graphic in the output software to check whether the graphic itself is dislocated.Correct errors in original graphics.3. Try to make another template to see if there is only a certain graphic that has problems, if the graphic does not.Graphic data error, re-create the renderings.4. Check whether the timing belt is too loose, and whether the belts on both sides of the beam have the same degree of tension.Adjust the tension of the timing belt.5. Whether there is a gap between the motor and the synchronous wheel of the transmission shaft.Fasten the synchro wheel.6. Check whether the beam is parallel, and whether the beam support and the trolley slider are worn.Adjust the parallelism of the beam and replace the support or slider.7. Motherboard or drive failure.Replace the motherboard or drive.Sweeping or edging with serrations.1. Too fast.Reduce speed.2. If output in BMP bitmap format, check the graphics resolution.On the premise that the graphics size is correct, try to increase the resolution as much as possible.3. Whether the timing belt of the trolley and the beam is too loose or too tight.Adjust the tension of the timing belt.4. Check the X-direction tensioner to see if there is a gap due to wear.Replace the tensioner.5. In the stop state, check whether there is any gap between the trolley or the slider.Replace the slider or tighten the trolley.6. Check whether the four laser lenses are damaged or loose, especially whether the reflector and focusing mirror above the car head are securely installed.Fasten loose lenses, or replace damaged lenses.7. Check whether the beam support and the support wheel are worn.Replacing the support or support wheel.The cleaning effect is not good, the outline is very thick.1. Check whether the focal length is correct, especially after cleaning the lens or replacing it with a new lens (note that the focusing lens is directional).Adjust the correct focus value.2. Check whether the four lenses are damaged or too dirty (the lenses are damaged or too dirty, which will scatter the laser light).Replace or clean lenses.3. Check the quality of the light spot at the light outlet of the laser tube. If there are two points or the light spot is not round, hollow, etc., it is the support point of the laser tube, whether the direction is appropriate, and the laser tube itself.Adjust the support, rotate the direction, replace the laser tube.Working without laser.1. First check whether the laser tube itself emits light (test at the light outlet) the laser tube emits light.Check whether the lens is damaged and whether the optical path is shifted.2. There is no light at the light outlet of the laser tube, check whether the water circulation is normal (see whether the water flow of the water pipe is smooth), if there is no water flow or the water flow is not smooth.Clean the water pump and straighten out the water pipes.3. The water circulation is normal, whether the laser power indicator light is on, and whether the power fan is rotating.The laser power supply is broken, replace the laser power supply.4. Press the laser power burst button, if there is no light.Either the laser power supply or the laser tube is faulty.5. If there is light in the spot.Water protector is broken, replace it.6. If the water protection signal line is shorted, there is still no light.The main board or wiring board is faulty, replace it.Sweeping becomes shallower.1. Check the working light intensity and speed, and the water temperature. If the speed is too fast, the light intensity is too small, and the water temperature is too high.Increase the light intensity, reduce the speed, replace the circulating water.2. See if the outline depth is normal, if it is normal.Increase graphics resolution or scan accuracy.3. The outline is still very shallow, or sometimes deep and sometimes shallow.Whether the lens is dirty or damaged, and whether the optical path is offset.4. Connect the ammeter to see if the current can reach 20MA, but the depth is still not enough.Laser tube aging, replace the laser tube.The laser cutter sometimes has light and sometimes has no light.1. Check whether the lens is too dirty or damaged, and whether the optical path is seriously deviated.Clean or replace the lens, adjust the light path.2. The optical path of the lens is normal, check whether the water circulation is normal, such as intermittent water.Clean or replace the water pump, unclog the water pipes.3. The water circulation is normal, it may be a water protection failure.Replace water protection.4. If the problem persists, the motherboard, laser power supply, and laser tube may all cause this phenomenon.Replace the above accessories alternately and find the reason.After graphic output wrong size.1. Check if the plotter unit is when outputting in PLT format in Coreldraw.Change the plotter unit to .2. See if the resolution is correct.Recalculate resolution.Machine reset unusual.1. The direction is correct when resetting, but when it reaches the apex, the trolley and the beam cannot stop (check the parameters of the main board for the new machine first, if it is correct).Check if it is stuck during movement, motherboard, sensor failure, replace it.2. The beam is reset normally, and the laser head does not reset. It may be that the tensioner is stuck or the motor shaft is broken, and the parameters are wrong.Replace the tensioner or small motor, modify the parameters, and check the connector of the motor wire.3. Opposite the direction of movement of the beam, and hit the side end.The motherboard parameters are wrong, stop the machine to correct the motherboard parameters and download the configuration again.4. Drive or motor failure.Replace the drive or motor.The machine stops cutting halfway, misses cutting, random cutting.1. Check the grounding condition of the machine and measure whether the ground wire meets the standard (the resistance to ground should not be greater than 5 ohms).Transform the ground wire to meet the relevant standards.2. Check whether there are errors in the original graphics, such as the graphics have intersections, not closed, missing strokes.Correct errors in graphics.3. If there is no such problem when doing other graphics, it is only a certain graphics that has such a problem.Graphic data processing error, re-do the renderings.4. The problem remains.It may be the problem of the computer serial port and the motherboard of the machine.